a new era of 3D printing opens in St. Pete with the world’s largest facility, powered by AI and robots

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🌟 Haddy redefines the future of manufacturing with its new micro-factory in St. Pete. Colossal robots 3D printing innovative furniture captivate the industry. Now occupying 32,000 square feet, Haddy becomes the largest facility of its kind in the world.
Located in the northern part of St. Pete’s EDGE district, this revolutionary facility uses sustainable and recyclable materials to create a diverse range of products, from chairs to cold baths. Led by CEO Jay Rogers and supported by renowned partners such as Siemens AG and CEAD, Haddy combines artificial intelligence and machine learning to optimize every step of production. The robots Ada, Bumblebee, Clio, Dali, Edison, and Fibonacci work tirelessly, transforming used fishing nets and plastics into modern, stylish furniture.

Since its launch in 2022, Haddy has rapidly evolved, moving from a 20,000 square foot space in the Warehouse Arts District to this massive facility. This expansion is a testament to the vision of Rogers and his team of engineers, designers, and programmers passionate about innovation. Recently, Haddy completed the first 3D printed cafeteria for Paradeco Coffee Roasters at St. Pete’s SkyBeach Resort, further solidifying its market position.

Mayor Ken Welch praised the business for its spirit of innovation and its contribution to the local dynamic, emphasizing that Haddy perfectly embodies the creative and persevering character of St. Pete. With agreements made with major retailers and independent buyers, Haddy continues to manufacture chairs, tables, planters, and much more, bringing real added value to society through sustainable and aesthetic solutions.

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A new 3D printing facility emerges in St. Pete

At the forefront of the technological revolution, a new era of 3D printing opens up in St. Petersburg with the launch of the largest facility in the world. Located in the dynamic EDGE District, this 32,000 square foot facility houses gigantic crane-like robots capable of 3D printing a variety of objects, ranging from chairs to cold baths, using sustainable and recyclable materials.

Haddy, the company behind this innovative project, has inaugurated its new micro-factory at 251 10th Street North, thus establishing the largest 3D-printing facility in the world in terms of overall throughput and number of machines. CEO Jay Rogers announced at the opening on April 10 that the goal is to create similar micro-facilities worldwide, supported by renowned partners such as Siemens AG and CEAD, a Dutch tech company revolutionizing composite manufacturing on a large scale.

Before moving to this new space, Haddy operated from a 20,000 square foot facility in the Warehouse Arts District of St. Pete. The new facility, previously occupied by Mayflower Transit, is owned by Rick Leonard, president of Sunz Insurance based in Bradenton, and Eastman Equity, led by prominent investor Jonathan Daou.

How artificial intelligence powers the manufacturing process

Artificial intelligence (AI) plays a central role in the operation of Haddy’s new facility. Thanks to AI and machine learning, robots like Ada, Bumblebee, Clio, Dali, Edison, and Fibonacci can observe their actions, learn from their experiences, and continuously improve. Jay Rogers explains: “These robots can observe their actions, learn from them, and become smarter through various AI agents.”

This self-learning ability allows for constant optimization of production processes, reducing errors and enhancing efficiency. The integration of AI also allows for customizing products according to specific customer demands, thus opening the door to a more flexible and responsive on-demand production.

Moreover, Haddy employs advanced techniques such as melting and restarting in their 3D printing processes to ensure the strength and durability of produced objects. This innovative approach allows for the creation of sturdy objects every time, thereby increasing the reliability of finished products.

What types of products are created in this facility

Haddy’s new facility is equipped to produce a wide range of modern and chic furniture, including chairs, tables, planters, and much more. Using recycled materials such as old fishing nets and plastics, Haddy is committed to an eco-friendly approach by transforming waste into design and functional objects.

A notable example of this innovation is the first 3D printed coffee bar created for Paradeco Coffee Roasters at the St. Pete’s SkyBeach Resort. This project showcases Haddy’s ability to create custom installations that meet the specific needs of their clients while adhering to high standards of sustainability and design.

In addition to commercial projects, Haddy also offers 3D printing project ideas to enliven classes and workshops for 3D printing for teens, thus promoting education and creativity among younger generations.

What partnerships and support are behind this project

The success of this impressive facility relies on strategic partnerships and strong support. Wendy Giffin, executive director of Cushman & Wakefield, represented Haddy in securing the long-term lease for the facility. Additionally, partnerships with Siemens AG and CEAD allow Haddy to benefit from cutting-edge technology and strong industrial networks.

Financial support comes from Eastman Equity and Sunz Insurance, led by experienced investors like Jonathan Daou and Rick Leonard. These collaborations provide not only financial support but also valuable resources in management and strategic development, enabling Haddy to strengthen its position in the global 3D printing market.

What impact does this have on the local community and economy

The establishment of the largest 3D-printing facility in the world in St. Pete has a significant impact on the local community and the economy of the region. Through the creation of specialized jobs in engineering, design, and programming, Haddy contributes to the economic dynamism of St. Petersburg. The arrival of these advanced technologies also attracts other innovative businesses, further enhancing the city’s profile as a tech hub.

Mayor Ken Welch praised Haddy’s expansion, stating: “Haddy’s growth and expansion clearly represent the spirit of St. Pete—the spirit of innovation, perseverance, and creativity that truly defines our city.”

Furthermore, the use of recycled materials in production demonstrates a commitment to sustainability, inspiring other local businesses to adopt similar practices. Educational initiatives, such as 3D printing workshops for teens, also foster skill development and encourage young people to engage with new technologies, ensuring a promising future for the community.

For technology and innovation enthusiasts, resources such as improving hybrid 3D printing with AD Proc Add II thanks to simulation and automation offer exciting insights, while initiatives like reinventing ceramics through origami-inspired 3D printing showcase the creative potential unleashed in this field.

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