The bold project of MIT engineers has given rise to a fascinating innovation: a 3D-printed electrospray engine. This technical feat promises to revolutionize the space industry, offering a more economical and accessible alternative to traditional propulsion systems. By combining advanced printing techniques and accessible materials, these researchers are paving the way for mechanical feats in the service of space exploration.

Innovations in the aerospace field continue to fascinate and accelerate thanks to revolutionary technological advancements. Engineers at MIT have recently developed a completely 3D-printed electrospray engine, providing a promising solution to optimize the performance of small satellites, particularly CubeSats. This innovation utilizes an electric field applied to a conductive liquid to generate a rapid stream of tiny droplets, thereby propelling a spacecraft with high precision. The technology offers better efficiency of thrusters compared to chemical rockets, which are very fuel-intensive, while being particularly suited for precise maneuvers in orbit.
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ToggleAn innovative manufacturing process
This innovative electrospray engine represents a major advancement in additive manufacturing. Researchers have managed to overcome previous challenges related to the complexity of devices designed to work at both macroscopic and microscopic scales. By integrating several 3D printing techniques such as two-photon printing and digital light processing, they were able to create electrospray emitter modules that work in harmony. Each of these modules contains multiple emitters, allowing for uniform and stable production of fuel intended for thrusters. This approach not only reduces manufacturing costs but also makes the technology accessible to a greater number of players in the space field.
Promising applications in space
Imagine a future where astronauts could print a motor directly from materials available in space is now within reach. With the development of this 3D-printed electrospray engine, the possibilities for space exploration could be reinvented. The use of this technology could potentially eliminate the need to transport heavy engines from Earth, making space missions more economical and efficient. Furthermore, modulation of the voltage and pressure management can offer flexibility in adjusting the droplet jet, resulting in enhanced propulsion performance.